Description

This system doesn't actually belong to me . . . but I designed and built it in its current form for the owner, so I figured it would be appropriate for me to post it here.

I feel that the origins of true 'high-end' audio are in systems like this one - built in the mid-20th-century as comissions from wealthy music lovers, who themselves don't really care too much about equipment. This system was originally purchased by a midwestern dentist who was an avid classical music enthusiast, and simply wanted the best possible sound in his home. So in about 1954, he put his faith in his local custom stereo dealer, and had a top-notch monaural system custom-installed in his modest 900 sq. ft. suburban house. Speakers were all JBL -- 4 15" D130 woofers, and a big slant-plate 537-512 horn with 375 driver. Preamp and Amp were Marantz (models 1 & 2), with a Scott turntable, Grey tonearm, and Fairchild cartridge. He was thrilled.

About two years later, "stereo" was the new thing that he had to have. So of course, he bought a duplicate set of the JBL speakers and Marantz preamp and amp - with an Ampex 121 tape recorder . . . and all of this was again custom installed into the walls of his home. In 1960 he added 2 JBL 075 super-tweeters, and this would be the driver complement for the next 47 years.

In 1961, the dentist was becoming increasingly confined to a wheelchair due to the affliction of Multiple Sclerosis, and was spending most of his time at home with his music collection and his hi-fi system. He decided to build a new house with two goals in mind -- first, to have everything accessable from a wheelchair . . . but also (probably more importantly), to build a dedicated listening room.

This installation is what is shown in my "before" pictures. The loudspeakers were installed in an infinate-baffle arrangement, using the two-car garage (!) as an enclosure. The demising wall (used as a speaker baffle) is 3/4" plywood screwed and glued to the studs, and then filled with a couple thousand pounds of sand. A very thin grillecloth placed over the front of the speakers is flush with the room's wood paneling and matches it perfectly - making the whole system completely invisible. The power amps were mounted in the unfinished basement below, and all of the source equipment was hidden in a cabinet at the opposite end of the room, at wheelchair height. At this time, the Scott turntable was replaced with a Thorens TD124/SME 3009 with an Ortofon cartridge.

The dentist enjoyed this system until his death - I'm guessing sometime in the early-to-mid 1980s. His widow didn't use it at all, so it sat dormant until she died in the early-1990s. Fortunately for the classic hi-fi, an attorney was looking for a new home, and looked at several . . . in his words: "I didn't like any of them. But this house had the stereo, and that's what mattered." The attorney had a passion for jazz very much like the dentist's passion for classical - and upon moving in, turned on the system. It crackled and popped, but came back to life and started to play music again. The attorney connected his existing CD player and cassette deck and used it.

It was around this time that I first became involved, as the main high-end audio servicer in town. The original pair of Marantz mono preamps had been replaced with a McIntosh C26, but everything else was unchanged from when it was installed. I rebuilt the Marantz power amps and the Thorens TD124, and installed a Shure V15-V. A shot of cleaner on the crossover L-Pads was all that was required for the speaker system.

The dentist's old system continued this way for many more years, running on average about 5-10 hours a day. Except for a few new sets of EL-34s and an occasional scratchy control, no service was required. I left the business of servicing high-end audio, but would still perform maintainance on this system, mainly just to make sure it was preserved. And then in early 2007, the attorney informed me that his house was simply getting way too small for his family (and his CD/record collection), and they would have to move. And he wanted to take the stereo with him . . . and since it had made one move already, I thought, why not? But in the tradition of the dentist, we'd have to improve it a bit in the process, without ruining its essential character.

Conceptually, it would still be a built-in system, integrated with custom cabinetry around it - fortunately, I had the talents of a master cabinetmaker at my disposal. But there was no chance that a garage or attic could be used for an infinate-baffle arrangement, so I had to design enclosures to get as good (or better) bass response from a much smaller volume, and still use the same drivers! The other issue was that the 537-512 slant-plate horn is huge, and requires considerable clearance behind it - which was simply not available at the new home.

My solution was to turn a three-way system into a four-way. All of the drivers were rebuilt with new cones/diaphragms, as they had deteriorated a bit in their 50-year-plus lifetime. So two of the 15" D130s (per side) were rebuilt with original-style cones, which were put in a sealed box to handle the mid-bass - these would preserve the midrange quality of the old system. The remaining two were rebuilt with 2235 cones (heavier with much lower Fs of 20Hz), mounted in a reflex cabinet to handle the low bass, and make an improvement over the old system. The rebuilt 375 midrange drivers were mounted to new 2382 constant-directivity horns (solving the depth/size issue), and the 075 tweeters were changed to 077s, which have a wider coverage angle that's a better match to the 2382.

I designed and built new fourth-order passive crossovers for the mid-bass, midrange, and tweeters - these are all run from the original Marantz amplifiers. A new McIntosh MC275 MkV was added for the bass, with an Ashly electronic crossover. The speaker cabinets were built as separately from the surrounding cabinetry, and have a 1/4" gap around all sides for vibration isolation. The turntable platform extends through the back of the cabinet and is anchored to the wall to isolate it from both the speakers and the cabinetry.

So what does it sound like? Not suprisingly, the sound is very much like a pair of big JBL studio monitors - they have the timbre and punch of a pair of 4350s, but the midrange and high end has the smoothness of something like the 4435s (big butt-cheeks). Big, effortless dynamics, and it plays WAY loud, but I enjoy their presentation of solo classical piano as well. The dentist would have been proud.

Finally, I'll put in a shameless plug for my cabinetmaker, who for the most part, made it all possible:

[url]http://www.roundtreedesign.com[/url]
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Components Toggle details

    • JBL 375
    Mid-1950s vintage midrange compression driver. The 375 was the first with a 2-inch throat and a 4-inch voice coil, and was also used in JBL's flagship Hartsfield and Paragon systems. This is an early "hump-back" pair.
    • JBL 2382A
    Modern constant-directivity horn, 120°x40°. 2
    • JBL D-130
    Mid-1950s D130 baskets and Alnico V magnets, with modified magnet structure to use a new JBL E130 cone kit. Very lightweight curvilinear cone with an aluminum dustcap to extend the frequency range. These are 16-ohm versions, wired in parallel, mounted in a sealed box about 4 cu. ft. in volume, to handle the mid-bass.
    • JBL 2235
    Mid-1950s D130 basket and Alnico V magnet, with modifications and installation of new JBL 2235 cone kit. Heavy, straight-sided cone with high-compliance suspension and mass ring, for low-bass use. Each pair is mounted in a reflex cabinet of 7.9 cu. ft, tuned to approx. 33 Hz. 8-ohms, wired in parallel.
    • JBL 077
    Horn super-tweeter with Alnico V magnet structure. The 077 was also used in JBL's L300.
    • Marantz Model 2
    Stunning, rare vintage amps. I also have a pair in my own system, and can't say enough about how good they sound . . . so I won't even try. These amps run the mid-bass (D-130), mid horns (375/2382A), and tweeters (077) through a passive crossover. This photo is from their previous installation in the 1961 house, taken in 2007.
    • McIntosh MC-275 reissue
    Current model tube amp, runs the low-bass 2235s.
    • McIntosh C-26
    Mid-1970s vintage solid-state preamp - fully single-ended class A discrete throughout. Tube guys turn their nose up at the C26, but I think they sound much better than the tube-type C20 and C22. An AC wall adaptor is plugged into the swiched outlet, which triggers a McIntosh PC-4 relay power controller located by the amplifiers in the basement. Turning on the preamp thus exerts power control on the amplifiers.
    • Thorens TD-124
    Classic idler-drive turntable. Mounted at convienent cueing height.
    • SME 3009
    This is a special version of the 3009, with a fixed mounting collar instead of the usual sliding type, and branded with both the Shure and SME names. These were allegedly distributed by Thorens, and sold to dealers as a package including a TD-124 armboard, as a bolt-in, pre-aligned setup.
    • Ortofon 2M Blue
    A recent replacement for the Shure V15, which was damaged. Mounting geometry is identical to the Shure, which was essential as this tonearm has no overhang adjustment.
    • Denon CDR-W1500
    Dual-transport CD player-burner.
    • Nakamichi BX-150
    2-Head cassette deck
    • Ashly XR-1001
    Fourth-order stereo two-way electronic crossover. Set at about 100Hz, Butterworth alignment -- lows go to McIntosh MC275 to drive low-bass, highs go to Marantz Model 2s to drive mid-bass/midrange/tweeter. After careful adjustment, the crossover is placed at the bottom of the equipment cabinet under a cover, to prevent accidental changes.
    • Custom Passive Crossover
    Fourth-order, Butterworth alignment. There wasn't the budget for super-fancy parts, but still all Solen film caps, air-core inductors, and 1% resistors. Mid-bass to mid-horn crossover point is 820Hz, and the tweeter high-pass is at 9.5KHz. No low-pass filter is used on the mid horn, as it has a natural approximate fourth-order rolloff. A conjugate network was used to offset the voice-coil inductance of the woofers, and all filters were calculated to the actual measured driver impedances in the transition region.
    • Custom Level Controls
    I was nervous about the homeowner possibly wanting the overall timbre a bit brighter or darker, so as part of the passive crossovers I included precision stepped level adjustments, allowing both the mid-horn and tweeter to be adjusted from -3dB to +4.5dB in 1.5dB increments, all set by a series of 1% precision resistors. Actual attenuation at 'Flat' 0dB setting is -12dB on the mids, and -6dB on the tweets. But in the end, I needn't have worried . . . it measured flat on the '0dB' setting, and we both liked this setting the best. Oh well.
    • Transparent CL2TW
    Transparent's standard 12ga custom-installation speaker cable, used throughout.
    • 1961 Installation back view of
    This is the view from the garage of the 1961 home, used as an infinate-baffle enclosure for the loudspeaker system. The left channel is shown - photo is circa 2007.
    • 1961 Installation midrange horn
    This the front of one of the 537-512 midrange horn that was built into the wall of the 1961 home. It's big - the slant-plates are 36
    • Measured response of mid-bass and midrange
    Quasi-anechoic response of just the mid-bass drivers and midrange horn. Crossover point is at 820Hz.
    • Under construction, low-bass cabinet
    Low-bass cabinet by itself, during construction . . . this is the left channel, viewing from what will become the top. The notch in the side is to clear the compression driver for the mid-horn.

Comments 20

Showing all comments by shadorne.

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Kirkus,

You should be proud. That phase plot looks pretty smooth. I expect the crossover at 800 Hz was probably the trickiest piece.

When you have so much raw SPL power output available and no concern about trying to squeeze efficiency from low cost drivers (as in consumer designs which compete with eachother) then you can make all the right choices. Like using the port for what is should be used for - to damp and control the driver at extreme LF - this must sound great on a kick drum. Your design is opposite from the consumer box speaker approach. You started with uncompromising raw materials (high quality drivers with plenty of clean power) and then adjusted them to work together. In a consumer speaker the design approach is all about balancing compromises to get good sound out of low cost drivers and hit a good value price point with more money available for the important veneer and aesthetics. In your case, there is no expensive veneer. Thanks for the update.

shadorne

Kirkus,

BTW - I am sure you are aware of this - but when you place woofers into a wall (in your case a half wall) then you tend to eliminate rear wall quarter wavelength cancellation in the bass. This happens with all free standing speakers and results in comb filtering such that certain notes disappear (or are very weak) for the listener. My limited experience is that the bass and lower midrange is unequalled in this type of in wall speaker mounting, however, a downside is that you do get stronger room modes. FWIW - I found that bass trap treating the rear wall behind the listener became more necessary in this "soffit" mounted configuration. How did you deal with these issues ? Perhaps you did not experience a "before and after" sound test where teh room modes become more apparent. I am able to contrast the in wall sound to free standing by simply removing the speakers from their in wall mounting and placing them in the room.

shadorne

Kirkus,

Extremely impressive. Subtle and aesthetic yet no doubt has the dynamic capabilities, imaging and ultra low distortion of a full blown dedicated pro studio (pretty much all prestigious high end studio main monitors are installed the way you designed this system and these studio systems are used to impress the best artists and producers).

I find it surprising that in a hobby where nearly everyone makes a pretense to chase the best possible sound that we find so few purpose built systems like this.

shadorne