Description

These speaker placement plinths were designed for the task of both moving and precisely locating large speakers below the weight of 200kg entirely on one’s own. They were designed specifically for speakers already employing Townsend Podiums, although adjustments can be made for any speaker already elevated on their own isolation feet, with a pre-existing gap of at least 9mm between base and floor. They work best with speaker bases with arms that extend past the body of the speaker itself, in order for the lifting hand jacks to function more independently of the plinth that is to slide under the speaker base.

The plinths work well for moving speakers over flat uninterrupted distance, ie from room to room on the same floor level, but they work best for the most minute adjustments of placement - the feet of a speaker, being lifted so close off the floor surface coupled with the small diameter ball casters, simply means that the speakers on their plinths can be trundled very precisely to exactly where they need to be, prior to being lowered back onto their bases/feet.
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Room Details

Dimensions: 18’ × 26’  Large
Ceiling: 10’


Components Toggle details

    • 32mm thick Medium Density Fibreboard
    The bearing plinths are made of 32mm MDF board, or a laminated combination of such to produce the desired thickness. Provided the plinths are sized to most closely approximate the four bearing corners of the speaker base in question, they serve less as a bearing surface, than simply the means to hold and frame the recessed ball castors at four corners which are will take most of the weight. Tri-footed speaker bases will require appropriate adjustments to function safely.
    • Type CY-12H / 15H / 22H recessed conveyor ball castors
    The recessed ball castors (or ball transfer units) are the types used on conveyor plinths for multidirectional flow. With just four of these units recessed into the corners of each speaker plinth, appropriately selected for the intended weight to be carried, they guarantee the most minute adjustments or distant transport for speaker placement, provided the floor surface they are on is hard, level and smooth. Best if optioned with nylon balls to prevent scarring of the floor surface.

    The different sizes cater primarily for different bearing weights, with a minimum and maximum advised for each.
    • 120kg spec. lifting arm hand jacks
    Four in all, made of stainless steel each capable of lifting 120 kilograms, with lifting arms topped with rubber strips to protect the speaker/isolation platform base.

    Appropriately placed under each of the four corners, these lifters incrementally raise the speaker off the floor surface just enough for the MDF plinths to slide under. For the Townsend Podiums the plinths were designed for, this height will equates to about two inches, or 50mm. The hand jacks have to be located on the short dimension of the speaker footprint, in order to maintain a good centre of gravity for the speakers to be stably raised, and not topple. For safe operation, the jacks have to be operated in tandem one side at a time and in increments of not more than an inch each time for  the speaker’s centre of gravity to be kept safely within its footprint while being raised - approximately eight pulls of jacking lever will raise its arms 50mm, or two inches.

Comments 5

Hi Kevn,

Many thanks for your detailed description of the jig you made.

That's is an ingenious way of moving the speakers on to the podiums.  In fact you simply jack lifted the speaker and slid the podium under it!  I would have never imagine it doing it this way! 

Yes, your two rigs and hand jack method will really help me with moving my heavy speakers and subwoofers around for optimum location!

Any pictures you have will also help greatly : )

Many thanks again!

rshank64

Owner
@rshank64 

Good catch, you’re right, it’s easy only after the speakers are on the podiums ; ) - for that, I designed a flat C jig sized to fit around the selected size podium for the speaker, a base I could bolt the four hand jacks onto from beneath with countersunk bolts to keep the base level, and to hold the jacks in place while the speaker is being hoisted. Another jig to fit between this flat base and the speaker is made from four separate struts, to be assembled under the speaker - these struts are designed to be slid together incrementally without use of nuts or bolts, with the weight of the speaker holding them firmly while the lifting is underway. 

So, to start, the C jig is placed around speaker, in the precise location the podium is intended to sit under that speaker. One pair of hand jacks get bolted on first to the same side of the C base jig, and the first primary strut placed on their arms. The second pair of long support struts are slid into the first strut from under the speaker base - these may require a protective coating to prevent the speaker base from being scarred, but a hairline stainless steel finish for the struts takes care of most of that. Then the second primary strut gets slid into the ends of the two secondary struts, with the second pair of hand jacks finally bolted down to the C jig under that strut. 

You’re ready to lift.

The hand jacks must be operated two to a side simultaneously, to control the toppling moment of the speaker. One side is lifted first with its hand jacks, followed by the opposite side, always in tandem. Which is to say that if you perform three clicks on the hand jacks to start with, the opposite side can be lifted six clicks in rotation thereafter, until the desired level reached, whereupon the last hand jack pair levels off the assembly with just three clicks.

The design works best for speakers with a lower centre of gravity - for tall speakers, you will have to proceed very slowly, with just a click/two clicks per side each time. But you’ll be amazed how fast it goes. The hand jacks are pretty accurate, and can be subtly adjusted mid click, if necessary.

You will not want to raise the speaker simultaneously on both sides, unless you have a partner you are completely in sync with, in order to control the vertical level of the speaker at any point during the lift.

After the required height is achieved (for the Townshend podiums, this would be the height of a podium corner where the isolating springs are housed), the podium is simply slid between the hand jacks and under the lifting jig into position, with small adjustments to the precise location the speaker is to sit on its podium.

I’ll be posting pictures of this speaker lifting mech for you to follow my description. Hope it helps in some way of other : )

kevn

Very impressive setup! The speaker placement plinths system is very clever idea and I may make one myself. 

How did you move the heavy speakers on to the Townsend podium itself. 

I was also looking to buy the podiums but my speakers are very large and heavy and wasn't sure how I will be able to move them on to the podiums!

rshank64

Owner
Thanks! : )

kevn

Brilliant

brunomarcs

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